Ready to learn more about Ionbond’s duplex coating solutions?

Download our comprehensive technical presentation, including fundamentals, illustrative examples and real case studies of our duplex coatings in use at Ionbond’s clients.

Coating solutions for forming and molding tools | Ionbond

Ionbond’s duplex coatings

We hope that our recent articles and interviews about Ionbond’s new duplex coating capabilities have sparked your curiosity, and that you’ve been thinking about how we can help you enhance the performance and durability of your forming and molding tools. If so, let’s dive straight into the technical detail! Ionbond’s duplex coating experts have put together a comprehensive document – including exclusive case studies – with a wide range of detailed information about the performance of our duplex coatings.

The presentation includes:

All put together, this document proves the benefits of plasma nitriding and duplex coatings in forming and molding tools applications. Let our technical information speak for itself. Download below our case study presentation today and expand your knowledge about the potential of plasma nitriding and duplex coatings.

Background information and fundamentals of plasma nitriding technology

Advantages of plasma nitriding over gas nitriding

Overview of suitable steel grades that can be treated by plasma nitriding

Illustrative examples of plasma-nitrided steels and duplex coatings based on Ionbond’s coating portfolio

Learnings about the unique properties of duplex coatings in terms of impact fatigue resistance

Results from Ionbond’s customers who use our duplex coatings in their serial production

Case Studies

Duplex Coatings for Forming & Molding Tools

Download the case studies to get an insight and discover the power of Ionbond's Duplex Coatings and improve the performance and productivity of your Forming & Molding Tools.

39 pages | 30 minutes well spent

Coating solutions for forming and molding tools | Ionbond

You might be interested...

Coatings
Ionbond Mobility Portrait dark

From Automotive to Mobility: How Ionbond expands its focus for the future of transportation

The global transportation landscape is undergoing profound change. Electrification, hydrogen technologies, autonomous systems and new mobility concepts are reshaping what was once a predominantly automotive-driven industry. Reflecting this evolution, Ionbond has renamed its Automotive segment to Mobility, marking an important step in how the company positions itself for the future.

Read more
Collaboration
Mark Lloyd Team Sodebo Voile 2

Ionbond & Sodebo: A technical partnership behind a historic world record

Sodebo’s new Jules Verne Trophy record marks a defining moment in offshore sailing, showcasing exceptional skill, teamwork and technical precision. Since 2020, Ionbond has been supporting the team’s pursuit of performance and reliability at sea. Discover the full story on our collaboration and how we help empower the Sodebo team.

Read more
Coatings
Ionbond Black Raven Sample

Decobond™ Black Raven: Advanced decorative PVD coating for demanding applications

When it comes to products that require long-lasting design, durability and appearance are equally important. Ionbond’s Decobond™ Black Raven decorative PVD coating is engineered specifically for these demands, offering a unique combination of strong wear resistance and a long lasting dark black metallic finish.

Read more
Coatings
Olive Drap Green Sample preview f

Introducing Olive Drab Green

A bold new PVD coating for extreme conditions

Responding to market demand for durability and style under the toughest conditions, Ionbond proudly unveils its latest decorative color: Olive Drab Green (ODG) PVD coating for metal substrates.

Read more
Events
Happy Holidays 2025 Cover

Ionbond's 2025 highlights

As the year closes, we take a clear look at what we achieved together. We value every step our teams, customers and partners made possible. Each month in 2025 reflects a specific gift that shaped our progress. Please unwrap the video and explore the gifts that defined 2025.

Read more
Service Centers
Ionbond Berthecourt HC1000

Expanding coating capacity at Ionbond Berthecourt

We are pleased to announce a major investment at our Berthecourt facility: the installation of a new Hauzer Flexicoat 1000 machine featuring advanced CARC+ technology. This strategic upgrade significantly expands our coating capacity and productivity, enabling us to meet growing customer demands with greater efficiency.

Read more
Collaboration
Ionbond Bosch Supplier Award 2025

Ionbond proudly receives Bosch Global Supplier Award

Ionbond has received a Bosch Global Supplier Award in the category "Materials and components" and thus ranks globally among the best suppliers of Bosch. The theme of this year’s award ceremony was “Challenge accepted: resilient partnerships, sustainable future,” in recognition of successful collaboration.

Read more
Coatings
Mixed Edited highlights

Ionbond™ CVD 29 Ultra: Enhanced performance in continuous and interrupted cutting

Ionbond is pleased to announce our latest addition to our chemical vapor deposition (CVD) coating portfolio: Ionbond™ CVD 29 Ultra. This coating provides an impressive performance boost in demanding applications, such as high-performance continuous and interrupted machining.

Read more
Collaboration
2197 001

55 years of CVD coating: great memories and a promising future

Ionbond & Bernex celebrates 55 years of CVD coating excellence from Swiss origins to global innovation. Discover our journey, future vision, and industry impact. Read the full interview to explore how we’re shaping the next chapter in surface technology.

Read more
Coatings
Ducro Coating Picture 3

Ionbond Ducro Coatings - cold dark black chrome PVD coating with superior characteristics

A striking cold anthracite color + excellent performance in extreme conditions. That’s the Ionbond Ducro coating. Read more about the Ducro benefits and let yourself be wowed by its looks.

Read more
Service Centers
Banner new Maschine Grisolles EN

Ionbond expands DLC coating capacity in Toulouse

Ionbond is proud to announce a strategic investment in its Grisolles facility near Toulouse, France, with the installation of an HC1200 coating system from IHI Hauzer to significantly expand our DLC (Diamond-Like Carbon) coating capacity.

Read more
Coatings
Banner

Join the Ionbond Summer School about fundamentals of PVD coatings for decorative applications

We are excited to launch the second edition of the Ionbond Summer School program. This time on the fundamentls of Physical Vapor Deposition (PVD) for Decorative Applications. Discover and learn more about the technology, color ranges, and how to choose the right coating for your application.

Read more
Coatings
Comparison Ionbond Anti Fingerprint coating news

Anti-fingerprint coatings from Ionbond: beautiful, smudge-free surfaces

Fingerprints on phones, glasses and household appliances are a worldwide annoyance to users. Check out Ionbond’s decorative PVD coatings that keep items and appliances looking pristine.

Read more
Coatings
3D Printing

From print to performance: Enhancing additive manufacturing tools with PVD coatings for plastic molding

As additive manufacturing (AM) continues to revolutionize tool design and production, combining it with advanced surface technologies is opening new possibilities - particularly in plastic molding applications. Applying wear-resistant Physical Vapor Deposition (PVD) coatings to complex 3D printed tools significantly enhances their durability and performance. This synergy not only extends tool life but also improves productivity by reducing cycle times, machine downtime, and maintenance needs - making it a game-changer for high-efficiency manufacturing environments like bottle cap production. Read on to discover more!

Read more
Coatings
Whitepaper IC Card

New whitepaper: the future of semiconductor manufacturing with Ionbond’s PVD coatings

Do you want to take your semiconductor manufacturing to the next level? Ionbond has just published a whitepaper on its advanced coatings, designed to enhance longevity, improve component performance, and cut maintenance costs of various semiconductor tools. Semiconductor machinery often operates in extreme conditions, leading to various performance challenges, costly down times, and inefficiencies that impact production. Ionbond’s coatings offer innovative solutions with superior wear resistance, reduced friction, and other properties that are in demand.

Read more