Ionbond Italia Srl expands coating capacity for high-performance cutting tool applications

IHI Ionbond is pleased to announce our investment in a Hauzer Flexicoat 850 CARC+ system and associated infrastructure.

PVD Coating Technology | Hauzer Flexicoat 850

This newly installed equipment provides additional capacity and the ability to deposit next-generation Plus coatings – Maximizer™ Plus, Hardcut™ Plus, Crosscut™ Plus and Optimizer™ Plus. This consolidates the step up in performance for the Ionbond Italy coating facility in Cambiago, Lombardy. The extra capacity is a welcome addition to the facility’s current coating volume of more than 100,000 tools per month.

The Flexicoat 850 system was installed in autumn 2020 by IHI Hauzer Techno Coating, based in the Netherlands. The equipment features all the technological advancements we have come to expect from Hauzer. The capabilities of the CARC+ system are impressive, and it boasts new, high-efficiency arc sources that provide faster deposition rates and reduce cycle times. A new FIR plasma source etching system ensures the highest level of adhesion while maintaining smoothness. These combined features produce hard, dense and smooth high-performance coatings which set the benchmark in coating technology.

Csm Coating Services f85b3bdb5a

With this addition, Ionbond Italy customers will also be able to benefit from the latest premium coating in the Ionbond Plus family: Optimizer™ Plus. At the top of our product line, and in addition to Crosscut™ Plus, this new AlCrN based coating is the optimal coating for wet and dry machining at medium to high speeds for milling, hobbing and bevel cutting operations with temperatures reaching up to 1080°C. The Ionbond-engineered coating design makes it suitable for the widest range of materials, from low to high tensile steels, cast irons, tool steels, stainless steels, titanium and nickel alloys.

Ionbond Logo 2020 RGB
PVD coatings
“We are all very enthusiastic about the installation of the new machine. It will allow us to increase our capacity and to better serve our customers with the extended offer of Plus coatings, which are getting more and more successful in the market. This investment in new, high-end coating technology addresses the growing needs of Italian tool manufacturers, regrinders and end users. This, along with the recent site relocation and related improvements we just completed, positions Ionbond Italy as the PVD coater of choice.”

Domenico Magnacca

Managing Director Ionbond

Ionbond Italy

Ionbond Italy Srl is ISO 9001:2015 certified and offers coating services from its facility located in Cambiago (Milano), serving customers in the industrial component, luxury decorative, and cutting & forming tool industries.

Questions?

Discuss your challenges with us

We are happy to support!

We will get back to you as soon as possible

Ionbond Brand Main Image

You might be interested...

Coatings
Mixed Edited highlights

Ionbond™ CVD 29 Ultra: Enhanced performance in continuous and interrupted cutting

Ionbond is pleased to announce our latest addition to our chemical vapor deposition (CVD) coating portfolio: Ionbond™ CVD 29 Ultra. This coating provides an impressive performance boost in demanding applications, such as high-performance continuous and interrupted machining.

Read more
Collaboration
2197 001

55 years of CVD coating: great memories and a promising future

Ionbond & Bernex celebrates 55 years of CVD coating excellence from Swiss origins to global innovation. Discover our journey, future vision, and industry impact. Read the full interview to explore how we’re shaping the next chapter in surface technology.

Read more
Coatings
Ducro Coating Picture 3

Ionbond Ducro Coatings - cold dark black chrome PVD coating with superior characteristics

A striking cold anthracite color + excellent performance in extreme conditions. That’s the Ionbond Ducro coating. Read more about the Ducro benefits and let yourself be wowed by its looks.

Read more
Service Centers
Banner new Maschine Grisolles EN

Ionbond expands DLC coating capacity in Toulouse

Ionbond is proud to announce a strategic investment in its Grisolles facility near Toulouse, France, with the installation of an HC1200 coating system from IHI Hauzer to significantly expand our DLC (Diamond-Like Carbon) coating capacity.

Read more
Coatings
Banner

Join the Ionbond Summer School about fundamentals of PVD coatings for decorative applications

We are excited to launch the second edition of the Ionbond Summer School program. This time on the fundamentls of Physical Vapor Deposition (PVD) for Decorative Applications. Discover and learn more about the technology, color ranges, and how to choose the right coating for your application.

Read more
Coatings
Comparison Ionbond Anti Fingerprint coating news

Anti-fingerprint coatings from Ionbond: beautiful, smudge-free surfaces

Fingerprints on phones, glasses and household appliances are a worldwide annoyance to users. Check out Ionbond’s decorative PVD coatings that keep items and appliances looking pristine.

Read more
Coatings
3D Printing

From print to performance: Enhancing additive manufacturing tools with PVD coatings for plastic molding

As additive manufacturing (AM) continues to revolutionize tool design and production, combining it with advanced surface technologies is opening new possibilities - particularly in plastic molding applications. Applying wear-resistant Physical Vapor Deposition (PVD) coatings to complex 3D printed tools significantly enhances their durability and performance. This synergy not only extends tool life but also improves productivity by reducing cycle times, machine downtime, and maintenance needs - making it a game-changer for high-efficiency manufacturing environments like bottle cap production. Read on to discover more!

Read more
Coatings
Whitepaper IC Card

New whitepaper: the future of semiconductor manufacturing with Ionbond’s PVD coatings

Do you want to take your semiconductor manufacturing to the next level? Ionbond has just published a whitepaper on its advanced coatings, designed to enhance longevity, improve component performance, and cut maintenance costs of various semiconductor tools. Semiconductor machinery often operates in extreme conditions, leading to various performance challenges, costly down times, and inefficiencies that impact production. Ionbond’s coatings offer innovative solutions with superior wear resistance, reduced friction, and other properties that are in demand.

Read more
Collaboration
Safran PPS 5000

Safran cooperates with Ionbond to develop coatings for outer space

PVD and CVD coatings are usually associated with wear resistant films, which extend useful life of tools and machine parts. However, these coatings can also provide a variety of other unique surface properties.  Ionbond’s  logo ‘The Surface Engineers’ reflects the fact that we specialize in engineering of the surface to meet the application needs.

Read more
Coatings
Hot forging

Ionbond™ 357: Advanced duplex coating for extreme forging conditions

Are you looking for a solution to crack formation, heat checking and die fatigue in hot forging applications? Ionbond has developed a new duplex coating that provides 300-500% more productivity. Read on to learn more!

Read more
Coatings
Whitepaper Food FDA Card

New whitepaper: Ionbond’s food-safe and FDA-approved coatings

Do you have an application in food contact or a medical application, and would you like to improve the performance of your components and machinery? Then download our new whitepaper on the various FDA-approved coatings in the Ionbond portfolio. In this quick read, we address the main criteria that food contact coatings have to meet, and of course show you the benefits of using Ionbond PVD coatings on durability, parts lifetime and productivity.

Read more
Service Centers
Decorative

High-quality coating solutions for decorative applications at Ionbond Turkey

Ionbond Turkey unveils a new facility with advanced PVD coating technology, offering luxurious finishes in gold, dark black, and a variety of metallic tones. Perfect for the high-end Turkish market. Read the full article to discover more!

Read more
Coatings
Automotive coating solutions | Ionbond

NEW Whitepaper: DLC Coating solutions for high-load applications in the automotive industry

The automotive industry is undergoing a transformation toward sustainable mobility, increasing the demand for durable and wear-resistant components. Ionbond presents its latest Whitepaper on advanced Diamond-Like Carbon (DLC) coatings, designed to withstand extreme stresses in automotive powertrains.

Read more
Service Centers
IMG 3837

New machine for world-class automotive coatings at Ionbond India

Ionbond India has installed a second new PVD system within months. Following a machine for cutting tools, their Chennai plant now features a Hauzer Flexicoat® 1500 for high-volume automotive production. Read on to discover more!

Read more
Coatings
Potato Peelers

Decobond™ PVD coating for stainless steel: the solution for metal-look colors

Do you wish that stainless steel was easier to paint or color? Then take a look at Ionbond’s Decobond coatings. We offer a wide range of colors, excellent performance on stainless steel, and great adhesion.

Read more