Ionbond™ Coating Portfolio for Forming & Molding Tools - Case Studies

We are proud to present our whitepaper on developing coating solutions for components used in hydrogen, for instance in a hydrogen internal combustion engine. This is a lesser-known application of hydrogen technology for mobility – compared to the more well-known hydrogen fuel cells – yet with strong potential for specific applications such as long haul trucks and heavy duty construction vehicles. The whitepaper is available for download now! Let’s start with a little preview of what it covers.

We’ve got several interesting pieces of news for cutting tool manufacturers in North and Latin America! With new technology in the Ionbond coating center in Duncan (South Carolina), it will be the second USA coating center after Madison Heights (Michigan) to offer the recently developed universal AuroraX^™ Plus coating. In addition, both coating centers offer many of the other Ionbond Premium Plus PVD coatings, such as Tetrabond^™ Plus, Hardcut^™ Plus, Crosscut^™ Plus and Maximizer^™ Plus. Finally our coating center in Cleveland (Ohio) is expanding capacity with the installation of state-of-the-art CVD technology by the end of 2024.

We are excited to launch the first Ionbond Summer School program on Duplex Coatings. Discover and learn more about how to boost the performance of your forming application with duplex coatings and plasma nitriding in 5 insightfull lessons.

Looking for non-toxic alternatives for hard chrome plating and PTFE coatings?

So have we! At Ionbond, we have developed PVD recipes that can provide a viable alternative to these common coatings, even in highly regulated industries like the aerospace sector. Sounds interesting? Read our article and let’s meet up at the Farnborough International Airshow to discuss your application.

As a leader in surface enhancement technology, Ionbond continues to set benchmarks in the aerospace sector with its innovative coating solutions. Our participation in prominent events such as the Farnborough International Airshow underscores our commitment to advancing aerospace technology.

In the realm of product manufacturing, the quest for both aesthetic appeal and durability often leads to a common dilemma: how to make plastic components look more luxurious and stand up to the rigours of daily use. This is where the innovative use of Physical Vapor Deposition (PVD) coatings offers a solution that enhances both the visual and functional quality of plastic parts across various industries.

Ionbond Sweden is opening a state-of-the-art coating centre. The new facility will triple the company's floor space and boost production capacity, enabling to better serve various sectors, including cutting, forming, automotive, decorative, and industrial components. The new plant is carbon-neutral and is 100% renewable energy-powered. It is the result of the company’s commitment to growth and sustainability. Ionbond Sweden is now ready to take on larger orders, further solidifying its reputation as a dependable global partner for high-quality coating solutions.

For companies in sheet metal forming, the generation of burrs and slivers is an ongoing challenge, especially when it comes to forming aluminum alloys. Burrs and slivers can reduce the final product quality and are costly to remove, which drives the search for solutions that prevent them from forming. Ionbond’s solution for this challenge is our Tetrabond^™ tetrahedral amorphous carbon (ta-C) coating – a thin, extremely hard coating with a smooth surface and low sticking.

Ionbond has been a leader in high-performance coatings for decades, for both technical applications and the luxury segment. In luxury products, we have especially earned a name for ourselves in beautiful, durable and high-quality coatings for watches, serving top brands. Today, this know-how has been extended to high-end accessories.

Are you looking to increase the performance of your cutting tools for machining non-ferrous materials? Ionbond has a coating solution that helps combat built-up edges, abrasive wear and more. It was designed specifically to allow you to make use of the great material properties of these materials, while increasing manufacturing efficiency.

Good news for customers in the USA and Canada: Ionbond has invested in its facility in Greensboro, doubling its capacity for decorative PVD coatings. The new machines not only increased the plant's overall coating capacity, but also its coating portfolio, including the color selection of decorative coatings.

Tetrabond® Plus is now offered at Ionbond Germany's Saxony facility. This tool coating is ideal for machining non-ferrous materials, including aluminum alloys, copper alloys, plastics, and composite materials, making it particularly valuable for applications in the aerospace and automotive industries.

With the addition of a cutting-edge Hauzer 1200 PVD/PACVD hybrid tool, we're geared up to meet the soaring demand for quick turnaround times from our surgical instrument clients.

Modern machinery, with its intricate demands for precision and reliability amid cost pressures, faces challenges. Coatings that provide both corrosion and wear protection are scarce. Read on for insights into innovative solutions addressing this critical gap.

Are you looking to stand out in automotive interior design with novel colors and increased wear resistance of design elements? Check out Ionbond’s expertise in PVD coatings at the Automotive Interiors Expo Novi from 24-26 October and find out more in below article.