Major capacity increases at Ionbond Greensboro
Good news for customers in the USA and Canada: Ionbond has invested in its facility in Greensboro, doubling its capacity for decorative PVD coatings. The new machines not only increased the plant's overall coating capacity, but also its coating portfolio, including the color selection of decorative coatings.
Serving the needs of our customers in all sectors
Good news for customers in the US and Canada: Ionbond has been investing in its Greensboro plant, doubling the capacity for decorative PVD coatings. This way, Ionbond Greensboro is perfectly positioned to serve the needs of our customers in all sectors.
New extra-large volume PVD coating machine
New robotic cleaning line
Additional large decorative PVD coating machine from a other Ionbond coating center
A coating provider with the right experience and qualifications
Ionbond Greensboro welcomes customers from all sectors. The decorative and sports segments make up the largest share of work, followed by automotive and general industrial components. The plant carries several important certifications: AS 9100D and ISO9001:2015 for aerospace, and the FFL license and an ITAR registration for firearms. Ghulam Husnain, Plant Manager, says: “Our customers operate in very demanding sectors, so they expect us to deliver exceptional quality as well. We are happy to deliver that quality – for a wide variety of products, and at high throughput.”
Image: Ionbond Greensboro Deco Team with new cleaning line
More flexibility for decorative coatings
The new machines at Ionbond Greensboro not just increased the plant’s total coating capacity, but also its coating portfolio, including the color selection of decorative coatings. Ghulam: “We carry the full Tribobond™ DLC portfolio, consisting of Tribobond™ 40, 41 and 42. We also offer most of the Ionbond Decosport coatings, now with a wider color range. For instance, we’ve just qualified a dark black coating on the new machine. In addition, we have gold and yellow colors, plus black chromium-based coatings.” Ionbond is also in the process of developing three additional colors: brown, blue and green.
Image: Ionbond Greensboro Packaging & Inspection Team
The new machine is a large, state-of-the-art of this hybrid machine, with all the options
says Ron Dielis, Global Segment Manager Deco/Sports/Luxury. “The machine from the other location is also a hybrid machine, with both sputter and arc capacity. Together, they’ve given us more flexibility and redundancy in running the customers’ products.”
Ron Dielis
Director de segmento mundial Decoración/Deportes/Lujo
Great quality and turnaround time for all sectors
Ionbond Greensboro also invested in a completely new cleaning line, to replace an obsolete one. This new cleaning line features constant monitoring of the chemicals, which increases the precision of the cleaning and is expected to lead to better quality. Other features:
Ultrasonic capability
Lift-out
Increased drying capacity
Increased throughput
Soon, they are also starting improvements to the general building infrastructure, to come to a leaner manufacturing process.
Ghulam: “With these improvements, our goal is a further boost to our first-time-yield and a faster turnaround time for our customers. We are already accepting more high-volume orders, and once all the new machinery is online, we will have capacity to do even more. The new technology also allows us to accommodate new applications, and we’re looking forward to working with our customers and our engineering team to come up with the best PVD and DLC coating solution.”
Image: Ionbond Greensboro Leadership Team
¿Preguntas?
Hable de sus retos con nosotros
¡Estaremos encantados de apoyarle!
Le responderemos lo antes posible.
Puede que te interese...
PVD for high-quality automotive design – a growing trend
More and more automotive designers are looking to physical vapor deposition (PVD) coatings to give their car interiors and exteriors an exclusive esthetic. PVD coatings are thin, durable, scratch and wear resistant, and have a premium look and feel. Ionbond is working with high-end car brands to deliver the optimum coating solution for their unique designs. Want to hear more about what we’re doing in this area? Come talk to us at IZB in Wolfsburg, 22-24 October 2024.
Watch our new corporate video!
At Ionbond, we are proud of what we have achieved. We have over 30 coating centers around the world, a fleet of high-tech coating machines and a wide range of proven, innovative PVD, CVD and PACVD coatings. More than that, we are proud to offer the largest network of surface engineers, ready to provide local support to our customers everywhere.
Ionbond visiting FABTECH in October!
Join us at our boothS30103 in Orlando, Florida (USA), from October 15 to 17 for the 2024 edition of FABTECH, North America’s largest trade show for metal forming and fabricating. We’re looking forward to showing our premium performance coatings for forming metals and non-ferrous metals, aluminum die casting as well as our developments in plasma nitriding for duplex coatings. In addition, we’d love to hear about your current projects and challenges in forming and molding.
New! Whitepaper on coating development for a hydrogen application
We are proud to present our whitepaper on developing coating solutions for components used in hydrogen, for instance in a hydrogen internal combustion engine. This is a lesser-known application of hydrogen technology for mobility – compared to the more well-known hydrogen fuel cells – yet with strong potential for specific applications such as long haul trucks and heavy duty construction vehicles. The whitepaper is available for download now! Let’s start with a little preview of what it covers.
Ionbond’s technological developments in cutting tool coatings in the USA
We’ve got several interesting pieces of news for cutting tool manufacturers in North and Latin America! With new technology in the Ionbond coating center in Duncan (South Carolina), it will be the second USA coating center after Madison Heights (Michigan) to offer the recently developed universal AuroraX™ Plus coating. In addition, both coating centers offer many of the other Ionbond Premium Plus PVD coatings, such as Tetrabond™ Plus, Hardcut™ Plus, Crosscut™ Plus and Maximizer™ Plus. Finally our coating center in Cleveland (Ohio) is expanding capacity with the installation of state-of-the-art CVD technology by the end of 2024.
Join the Ionbond Summer School about Duplex Coatings
We are excited to launch the first Ionbond Summer School program on Duplex Coatings. Discover and learn more about how to boost the performance of your forming application with duplex coatings and plasma nitriding in 5 insightfull lessons.
PVD coating solutions for hard chrome and PFAS replacement
Looking for non-toxic alternatives for hard chrome plating and PTFE coatings?
So have we! At Ionbond, we have developed PVD recipes that can provide a viable alternative to these common coatings, even in highly regulated industries like the aerospace sector. Sounds interesting? Read our article and let’s meet up at the Farnborough International Airshow to discuss your application.
Ionbond's Advanced Coating Solutions for the Aerospace Industry
As a leader in surface enhancement technology, Ionbond continues to set benchmarks in the aerospace sector with its innovative coating solutions. Our participation in prominent events such as the Farnborough International Airshow underscores our commitment to advancing aerospace technology.
NEW Whitepaper: Decorative PVD Coatings for low temperature on plastics
In the realm of product manufacturing, the quest for both aesthetic appeal and durability often leads to a common dilemma: how to make plastic components look more luxurious and stand up to the rigours of daily use. This is where the innovative use of Physical Vapor Deposition (PVD) coatings offers a solution that enhances both the visual and functional quality of plastic parts across various industries.