Enhancing tool performance and productivity: Ionbond introduces duplex coatings
Discover the power of Ionbond’s duplex coatings! Our state-of-the-art plasma nitriding equipment combined with PVD coating technology offers exceptional impact fatigue strength and wear resistance. Elevate your tool performance and enjoy reduced downtime for maximum productivity.
The demands on forming and molding tools (FMT) are ever increasing. They need to be able to withstand higher loads, stresses, and temperatures than ever before – and they need advanced coatings to be able to do so. As a leader in surface engineering, Ionbond recognized this trend and invested in state-of-the-art plasma nitriding equipment at Ionbond Madison Heights. Now, we can offer innovative duplex coatings produced in-house. This strategic move ensures that we can deliver premium-quality coatings with unmatched performance, meeting the high service standards of our customers.
Moving beyond conventional PVD coatings
In today's industrial landscape, maximizing productivity and ensuring excellent part quality are critical factors driving Ionbond's FMT customers. Challenging workpiece materials like advanced high-strength steels (AHSS) are becoming increasingly prevalent, and conventional heat-treated and PVD coated tools are no longer sufficient. To overcome the elevated stresses caused by thermo-mechanical cycling, duplex coatings have emerged as a very promising solution. Ionbond's duplex coatings combine plasma nitriding and PVD coating, for enhanced resistance to impact fatigue, crack formation, and wear. With these coatings, applications such as stamping DP980 and DP1180 dual-phase steel, hot forging steel, and aluminum high-pressure die casting can now be handled reliably.
Recubrimientos dúplex para herramientas de formado y moldeado
Descargue los casos prácticos para conocer y descubrir la potencia de los recubrimientos dúplex de Ionbond y mejorar el rendimiento y la productividad de sus herramientas de formado y moldeado.
39 páginas | 30 minutos bien invertidos
Ionbond Madison Heights, our FMT Competence Center
At Ionbond Madison Heights, we offer comprehensive solutions to the FMT sector. Our customer-focused engineering team with over 50 years of experience stands ready to provide tailored coating solutions. With these innovative duplex coatings, Ionbond covers the complete manufacturing chain for FMT, including de-coating, cleaning, plasma nitriding, pre- and post-coat treatment, and PVD and PACVD coating.
Ionbond Madison Heights also provides a comprehensive range of services. With pick-up and delivery services, we eliminate worries about tool damage during transportation. We also provide sampling services and full-service tool refurbishment.
Are you interested in a duplex coating for your applications? Let us help you achieve excellent product quality and improved productivity.
Hable de sus retos con Tobias Brögelmann
Tobias Brögelmann, Director de segmento mundial Herramientas de formado y moldeado, estará encantado de ayudarle.
Le responderemos lo antes posible.
Dr. Ing. Tobias Brögelmann
Director de segmento mundial Herramientas de formado y moldeado
Puede que te interese...
Tribobond™ 51/52/54 – Wear resistance for highly corrosive environments
Modern machinery, with its intricate demands for precision and reliability amid cost pressures, faces challenges. Coatings that provide both corrosion and wear protection are scarce. Read on for insi…
Ionbond PVD coatings for automotive interior applications
Are you looking to stand out in automotive interior design with novel colors and increased wear resistance of design elements? Check out Ionbond’s expertise in PVD coatings at the Automotive Interior…
Ionbond joins Hydrogen Engine Alliance to advance the hydrogen internal combustion engine
Ionbond is proud to join the Hydrogen Engine Alliance! We’re looking forward to lending our expertise to the further development of this interesting technology for carbon-neutral mobility.
AuroraX Plus: new versatile coating for a wide range of cutting applications
Have you been looking for a superior tool coating for difficult-to-cut materials? Look no further! Ionbond's new AuroraX Plus coating offers the performance you need in both wet and dry conditions, m…
NEW Whitepaper: Decorative surfaces that withstand extreme environments
Are you looking for a coating to help your products keep their high performance in extreme environments?
Ionbond’s high-quality decorative coatings for extreme environments
Curious about the magic behind long-lasting, beautiful items? Dive into the latest developments in Physical Vapor Deposition (PVD) coatings, revealing the secrets of our decorative finishes.
New Whitepaper on Duplex Coating Solutions for High-Pressure Die Casting
Read along to find out why high-pressure die casting is becoming increasingly popular for high-volume mass production of complex-shaped parts.
Tribobond™ 55 – new coating for vacuum and dry gas environments
Ionbond presents Tribobond™ 55, developed specifically for vacuum and dry gas environments!
Ready to learn more about Ionbond’s duplex coating solutions?
Download our comprehensive technical presentation, including fundamentals, illustrative examples and real case studies of our duplex coatings in use at Ionbond’s clients.