Download our new whitepaper: Ionbond™ 95 for hot forging

Read our new whitepaper on coating development for closed-die forging dies. Because of its suitability for large-scale production of products with a wide weight range, this manufacturing method dominates the industry. Hot forging, like all machining processes, is subject to cost and performance constraints. Increasing the service lifetime of the dies, for example, with our Ionbond™ 95 coating for forming and molding tools, is one of the most effective ways to reduce the total cost of hot forging.

Ionbond Whitepaper Ionbond 95

The most efficient approach: extending the die’s lifetime

Closed-die forging tools are a major investment. Ionbond's coatings extend the useful lifetime of dies, increase productivity, reduce maintenance and improve the quality of the resulting products. We are continuously developing new coatings to offset the complex thermal, mechanical and tribochemical loads that dies are exposed to, and the damage that results:

  • Adhesive wear
  • Abrasive wear
  • Mechanical fatigue
  • Thermal fatigue
  • Plastic flow
Microsection Ionbond 95

Read our case studies of Ionbond™ 95 coating

Read the three closed die hot forging case studies from Ionbond customers who achieved higher productivity and part quality with the Ionbond™ 95 coating. This coating outperforms a duplex CrN coating and a CVD TiC/TiN coating, even without prior plasma nitriding of the die. Also, in the whitepaper, we will go into all these topics and the development and performance of the multilayer Ionbond™ 95 coating in much more detail. Download it today to find out more.

Furthermore our experts are looking forward to having interesting discussions with you about Ionbond™ 95 and our other coating solutions.


Ionbond™ 95: recubrimiento dúplex para forja en caliente

Descargue el libro blanco para obtener una visión y aprender sobre Ionbond 95 recubrimiento dúplex para forja en caliente y sus beneficios para sus aplicaciones de herramientas de conformado.

10 páginas | 20 minutos bien invertidos

Ionbond Forming Molding Portrait

Puede que te interese...

Tetrabond 48 trimming dies

Performance boost in aluminum forming: enabling cost-effective trimming of aluminum with Tetrabond™ (ta-C)

For companies in sheet metal forming, the generation of burrs and slivers is an ongoing challenge, especially when it comes to forming aluminum alloys. Burrs and slivers can reduce the final product quality and are costly to remove, which drives the search for solutions that prevent them from forming. Ionbond’s solution for this challenge is our Tetrabond tetrahedral amorphous carbon (ta-C) coating – a thin, extremely hard coating with a smooth surface and low sticking.

Leer más
Dulliken charge

Ionbond: high-tech coatings for luxury accessories available throughout Europe

Ionbond has been a leader in high-performance coatings for decades, for both technical applications and the luxury segment. In luxury products, we have especially earned a name for ourselves in beautiful, durable and high-quality coatings for watches, serving top brands. Today, this know-how has been extended to high-end accessories.

Leer más
Ionbond Cutting Tools Portrait

Ionbond’s coating solution for machining of non-ferrous materials for EU manufacturing industry

Are you looking to increase the performance of your cutting tools for machining non-ferrous materials? Ionbond has a coating solution that helps combat built-up edges, abrasive wear and more. It was designed specifically to allow you to make use of the great material properties of these materials, while increasing manufacturing efficiency.

Leer más
Centros de servicios
Ionbond Deco Grill Portrait

Major capacity increases at Ionbond Greensboro

Good news for customers in the USA and Canada: Ionbond has invested in its facility in Greensboro, doubling its capacity for decorative PVD coatings. The new machines not only increased the plant's overall coating capacity, but also its coating portfolio, including the color selection of decorative coatings.

Leer más
Centros de servicios
Tetrabond Plus Tools

Ionbond Germany now offers Tetrabond™ Plus

Tetrabond® Plus is now offered at Ionbond Germany's Saxony facility. This tool coating is ideal for machining non-ferrous materials, including aluminum alloys, copper alloys, plastics, and composite materials, making it particularly valuable for applications in the aerospace and automotive industries.

Leer más
Centros de servicios
Rockaway Team DLC Hybrid Machine

Ionbond Rockaway enhances DLC coating capacity to support growing medical instrument industry

With the addition of a cutting-edge Hauzer 1200 PVD/PACVD hybrid tool, we're geared up to meet the soaring demand for quick turnaround times from our surgical instrument clients.

Leer más
Ionbond Industrial Portrait

Tribobond™ 51/52/54 – Wear resistance for highly corrosive environments

Modern machinery, with its intricate demands for precision and reliability amid cost pressures, faces challenges. Coatings that provide both corrosion and wear protection are scarce. Read on for insights into innovative solutions addressing this critical gap.

Leer más
Ionbond Deco Grill Portrait

Ionbond PVD coatings for automotive interior applications

Are you looking to stand out in automotive interior design with novel colors and increased wear resistance of design elements? Check out Ionbond’s expertise in PVD coatings at the Automotive Interiors Expo Novi from 24-26 October and find out more in below article.

Leer más
H2 Hydrogen Charge Station

Ionbond joins Hydrogen Engine Alliance to advance the hydrogen internal combustion engine

Ionbond is proud to join the Hydrogen Engine Alliance! We’re looking forward to lending our expertise to the further development of this interesting technology for carbon-neutral mobility.

Leer más