New! Whitepaper on coating development for a hydrogen application
We are proud to present our whitepaper on developing coating solutions for components used in hydrogen, for instance in a hydrogen internal combustion engine. This is a lesser-known application of hydrogen technology for mobility – compared to the more well-known hydrogen fuel cells – yet with strong potential for specific applications such as long haul trucks and heavy duty construction vehicles. The whitepaper is available for download now! Let’s start with a little preview of what it covers.
Hydrogen creates challenging environments
One of the challenges in developing a coating for hydrogen applications is that hydrogen is a dry gas. In contrast to natural compressive gas (CNG), it does not contain any lubricating compression oil. This means that your chosen coating needs to have a self-lubricating effect in hydrogen gas. In addition, hydrogen can diffuse into the surface of components exposed to it, leading to hydrogen embrittlement which may cause components to fail prematurely.
In addition to these hydrogen-related challenges, our project had more: because we developed coatings for fuel injectors, that means they also had to withstand high hydrogen gas pressures and high temperatures.
Preview of tests and results
The Ionbond development process is of course very complex. Going through this process, the focus was on low-friction (<0.05 coefficient of friction) and low wear rate in a hydrogen atmosphere. We evaluated four potential coating types on these qualities.
We also investigated the barrier properties of the coatings, to avoid hydrogen diffusion and prevent embrittlement. Even if the coatings are only a few micrometers thick, they can work as a barrier to reduce the diffusion significantly. This means the coating will help the component – and thereby the engine – be that much more robust.
Download the whitepaper now
Would you like to see our development process in action and read more about the winning coatings? Download the whitepaper today.
Are you enthusiastic about this topic and this application? Or would you like to run some tests of your own? Then let’s meet up at the Hydrogen Combustion Engine Alliance trade show! We’ll be there from 10-11 September 2024, and we’d love to talk in more depth. Make sure to get in touch beforehand, so we can schedule time together at the show.
Whitepaper
Coatings for Tribological Hydrogen Applications
Our tribological coatings are the perfect solution for boosting the longevity and efficiency of your injection components, valves, and compressors. Download our whitepaper now for more insights!
7 pages | 11 minutes well spent
You might be interested...
Ionbond – your partner for customized automotive coating solutions
You can already read it in our slogan: we are the surface engineers. When it comes to providing coating solutions for the automotive industry, that means understanding your application in depth and then designing the solution that meets your requirement. Through this distinctive approach, we can position ourselves as a true development partner, in addition to a high-quality coating provider.
Ionbond coatings for next-generation autonomous driving
Did you know that PVD coatings might play an important role in bringing self-driving automobiles to market? Read more in our article, and come see us at IZB 2024 in Germany!
PVD for high-quality automotive design – a growing trend
More and more automotive designers are looking to physical vapor deposition (PVD) coatings to give their car interiors and exteriors an exclusive esthetic. PVD coatings are thin, durable, scratch and wear resistant, and have a premium look and feel. Ionbond is working with high-end car brands to deliver the optimum coating solution for their unique designs. Want to hear more about what we’re doing in this area? Come talk to us at IZB in Wolfsburg, 22-24 October 2024.
Watch our new corporate video!
At Ionbond, we are proud of what we have achieved. We have over 30 coating centers around the world, a fleet of high-tech coating machines and a wide range of proven, innovative PVD, CVD and PACVD coatings. More than that, we are proud to offer one of the largest network of surface engineers, ready to provide local support to our customers everywhere.
Ionbond visiting FABTECH in October!
Join us at our boothS30103 in Orlando, Florida (USA), from October 15 to 17 for the 2024 edition of FABTECH, North America’s largest trade show for metal forming and fabricating. We’re looking forward to showing our premium performance coatings for forming metals and non-ferrous metals, aluminum die casting as well as our developments in plasma nitriding for duplex coatings. In addition, we’d love to hear about your current projects and challenges in forming and molding.
New! Whitepaper on coating development for a hydrogen application
We are proud to present our whitepaper on developing coating solutions for components used in hydrogen, for instance in a hydrogen internal combustion engine. This is a lesser-known application of hydrogen technology for mobility – compared to the more well-known hydrogen fuel cells – yet with strong potential for specific applications such as long haul trucks and heavy duty construction vehicles. The whitepaper is available for download now! Let’s start with a little preview of what it covers.
Ionbond’s technological developments in cutting tool coatings in the USA
We’ve got several interesting pieces of news for cutting tool manufacturers in North and Latin America! With new technology in the Ionbond coating center in Duncan (South Carolina), it will be the second USA coating center after Madison Heights (Michigan) to offer the recently developed universal AuroraX™ Plus coating. In addition, both coating centers offer many of the other Ionbond Premium Plus PVD coatings, such as Tetrabond™ Plus, Hardcut™ Plus, Crosscut™ Plus and Maximizer™ Plus. Finally our coating center in Cleveland (Ohio) is expanding capacity with the installation of state-of-the-art CVD technology by the end of 2024.
Join the Ionbond Summer School about Duplex Coatings
We are excited to launch the first Ionbond Summer School program on Duplex Coatings. Discover and learn more about how to boost the performance of your forming application with duplex coatings and plasma nitriding in 5 insightfull lessons.
PVD coating solutions for hard chrome and PFAS replacement
Looking for non-toxic alternatives for hard chrome plating and PTFE coatings?
So have we! At Ionbond, we have developed PVD recipes that can provide a viable alternative to these common coatings, even in highly regulated industries like the aerospace sector. Sounds interesting? Read our article and let’s meet up at the Farnborough International Airshow to discuss your application.