Cuttings tools

Crosscut™ Plus

Advanced Arc Technology

Ionbond has developed a new series of premium cutting tool coatings using an advanced arc technology. The new process deposits the coatings at far higher energy levels than possible with conventional arc sources. The coatings have a significantly increased density, which leads to improved abrasion resistance and reduced tendency for chipping at the edge of the cutting tool. The coating has fewer growth defects resulting in a smoother surface, which can be further improved with the appropriate post treatment. The cutting performance is enhanced due to the highly controlled compositions and internal stress gradients. The coatings are suitable for HSS and tungsten carbide tools and show the increased performance in dry and wet machining.

Crosscut™ Plus

The AlCrN based Crosscut™ Plus is the most versatile coating for wet and dry machining at medium to high speeds in milling, drilling and gear hobbing operations with temperatures reaching up to 1050°C. Its all-rounder qualities makes it suitable for the widest range of materials from low to high tensile steels, cast irons, tool steels, stainless steels, titanium and nickel alloys.

Technical data

Material AlCrN

Technology PVD Advanced Arc

Thickness range [µm] 2 - 4 μm

Microhardness, HV 3200

Friction vs. Steel 0.55

Service Temperature 1050°C

Process Temperature 450 - 500°C

Color Grey

Download factsheet

AuroraX Plus

AuroraX Plus is the new addition to Ionbond’s Premium Plus coatings with advanced arc technology. AuroraX Plus has been developed primarily for machining difficult-to-machine…

Hardcut™

Recubrimiento TiSiN para condiciones extremas de corteHardcut™ TiSiN está diseñado para el mecanizado de alta velocidad de materiales duros en condiciones de lubricación míni…

Hardcut™ Plus

Hardcut™ Plus, a TiSiN based multi-layer coating, has been developed for high speed end-milling and gear hobbing of the hardest and toughest materials including exotic nickel and titanium alloys under low lubrication and dry conditions.

Crosscut™

AlCrN coating for milling and gear cuttingCrosscut™ AlCrN, the latest addition to Ionbond’s range of coatings for cutting tools, features a unique nanostructure for a substan…

Maximizer

TiAIN coating for moderate cuttingMaximizer TiAIN is engineered to cope with relatively high impact fatigue and shear stress. The average crystallite size and internal stress…

Maximizer Plus

Advanced Arc TechnologyIonbond has developed a new series of premium cutting tool coatings using an advanced arc technology. The new process deposits the coatings at far high…

Tetrabond™

Non-hydrogenated Tetrabond™ DLC CoatingTetrabond™ DLC is highly suited for machining abrasive materials such as graphite and high silicon content (>12%) aluminium alloys, …

Cutting Tools Thermoplastics, graphite and composite materials Non-ISO

Tetrabond™ Plus

Smooth ta-C coatingTetrabond™ Plus is an advanced ta-C coating for machining non-ferrous metals as well as composite and plastic materials. With an sp3 content of 60 – 70%, i…

Optimizer™ Plus

Optimizer™ Plus is the latest premium coating of the Ionbond plus-family. At the top of our product line, and in addition to Crosscut™ Plus, this new AlCrN based coating is the optimal coating for wet and dry machining at medium to high speeds for milling, hobbing and bevel cutting operations with temperatures reaching up to 1080°C.

Ionbond™ 01

Ionbond™ 01 TiN multi-purpose coatingIonbond™ 01 is a multi-purpose coating suited for low and medium cutting speeds.Variety of standard cutting applicationsIonbond™ 01 TiN i…

Ionbond™ 42

DLC Coating for machining Al alloys and gummy materialsIonbond™ 42 is a Diamond Like Carbon (DLC) coating that is suited for machining aluminium alloys and other sticky mater…

Ionbond™ CVD 08

Ionbond™ CVD 08 TiBN is a special multi-layer coating applied on tools used in high-volume machining. Applied by means of the CVD coating procedure, it exhibits a particular…

Ionbond™ CVD 10

Ionbond™ CVD 10 TiN-TiCN-TiNIonbond™ CVD 10 is a classic CVD coating for high-volume milling of steels at moderate cutting speeds. Due to TiCN, the coating composition exhib…

Ionbond™ CVD 13

Ionbond™ CVD 13 TiCN-TiC-TiNIonbond™ CVD 13 is a multipurpose CVD coating for high-volume machining of metals, especially steels. Its primary feature is the ideal combinati…

Ionbond™ CVD 29

Ionbond™ CVD 29Ionbond™ CVD 29 is exceptionally well-suited for high-volume machining of cast iron and cast steel at medium to high cutting speeds and high temperatures due t…

Ionbond™ CVD 29 HSA Plus

Ionbond™ CVD 29 HSA Plus is exceptionally well-suited for high-volume machining of cast iron and cast steel at medium to high cutting speeds and high temperatures due to the thermo-dynamically stable structure of its ceramic content.

All technologies