Cold Forming

Stamping processes for ferrous and non-ferrous alloys frequently encounter issues such as split and wrinkled product or galling on the tool surfaces. These issues can be further exacerbated when thicker coils, high-strength materials and inadequate lubrication are used. Ionbond™ PVD and PACVD coatings, with their favorable frictional properties, excellent wear resistance and high impact fatigue resistance, help improve product quality and extend tool life even in the most challenging applications involving AHSS, stainless steel and aluminum alloys.

The benefits of cold forging processes are substantial. They enable higher processing speeds, reduce the use of raw material and result in a better surface finish of the product. However, the tools used in these processes are subject to high contact stresses applied at speed, which can decrease tool life and productivity. Ionbond™ PVD coatings, with their high impact fatigue and galling resistance properties, can significantly improve tool life and productivity.

Abrasive wear of powder compaction tools can be an issue depending on the powder’s physical characteristics (particle size, hardness, etc.). The chemical composition of such powders can also introduce sticking or adhesive wear and corrosion. During ejection of the compacted parts, frictional forces can introduce wear of the tool. Ionbond’s PVD and PACVD coatings, with their superior adhesion,  wear resistance and corrosion resistance, can improve tool life and product quality, ensuring perfect-looking products with a flawless finish.