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Machining of non-ferrous metals

Non-ferrous softer metals form the ISO N group. This group includes materials such as aluminum, copper, brass, bronzes and magnesium-based alloys with hardness under 130 HB, except for some high-strength bronzes (>225HB). Aluminum (Al) alloys containing less than 12–13% silicon (Si) represent the largest portion of this group. Low-alloyed aluminums are very sticky while aluminum with a Si-content of >10% is very abrasive.

Machining non-ferrous metal, especially aluminum, produces long chips with a relatively easy chip control when alloyed. Cutting forces, and thus the power required to machine them, are low – and sharp cutting edges can keep them low.

Our non ferrous coating solutions

Cuttings tools
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Tetrabond™ Plus

Smooth ta-C coatingTetrabond™ Plus is an advanced ta-C coating for machining non-ferrous metals as well as composite and plastic materials. With an sp3 content of 60 – 70%, it reaches a hardness of o…

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Cuttings tools
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Ionbond™ 42

DLC Coating for machining Al alloys and gummy materialsIonbond™ 42 is a Diamond Like Carbon (DLC) coating that is suited for machining aluminium alloys and other sticky materials such as plastics whe…

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Coating applications

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Milling of aluminum 2024

The challenge is determining the right coating for an OEM customer looking to mill Al 2024 with a 12 mm cemented carbide with minimum quantity lubrication. Rotation speed is 12000 to 20000 turns per …

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Drilling of AlSi12

The problem faced is very abrasive material.

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Get in touch

Discuss your challenges with Kalpak Shaha

Dr. Kalpak Shaha, Global Segment Manager Cutting Tools, will be glad to support you.

We will get back to you as soon as possible

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Dr. Kalpak Shaha

Dr.