Engines & Fuel Injection

Low friction, high hardness and wear-resistant DLC coatings for combustion engine components and fuel & AdBlue® injection systems

Ionbond Automotive Portrait
Engines & Fuel Injection

High loaded engine and transmission components

Hard and wear-resistant coatings, in particular diamond-like Tribobond 40 series coatings, reduce friction, increase load-bearing capabilities and extend component lifetimes. Applied on components in state-of-the-art and future combustion engines and fuel injection systems, they protect high-load components in low-viscosity oils and future decarbonized e-fuels. The outstanding properties of Ionbond’s DLC coatings will protect and extend the lifetime of coated components and will help to reduce the global greenhouse gas problem.

Applications:

Piston pins

Piston rings

Valve tappets

Finger follower

Camshaft bearings

Connecting rods

Rocker arm shafts

Differential pins

Valves

Sealings

Discover the Tribobond™ 40 series

Reduce friction, increase load-bearing capabilities and extend component lifetimes.

Automotive
Microsection Tribobond 40

Tribobond™ 40

DLC-based coating for highly loaded industrial and automotive componentsIonbond’s Tribobond™ 40 DLC, also designated as a-C:H:W, is one of the widely used coatings for indust…
Read more
Automotive
Piston Pin coating

Tribobond™ 41

DLC coating with superior sliding properties for high volume automotive applicationsIonbond’s Tribobond™ 41 DLC a-C:H:W + a-C:H coating has been used for high  volume  automo…
Read more
Automotive
Engines & Fuel Injection

Tribobond™ 42

DLC coating for highly loaded industrial compo-nents and high volume automotive applicationsIonbond’s Tribobond™ 42 DLC, CrN + a-C:H, coating is engineered for very highly lo…
Read more
Automotive
Crankshaft coatings

Tribobond™ 46

DLC coating for highly loaded applications with impact fatigue and/or rolling contactsIonbond’s Tribobond™ 46 DLC, CrN + a-C:H:W has a top layer similar to Tribobond™ 40; how…
Read more
Automotive
Piston Pins coating service

Tribobond™ 48

DLC coating for highly loaded industrial components and high volume automotive applicationsTribobond™ 48 ta-C is a hydrogen-free DLC coating with an increased temperature res…
Read more
Automotive
Injection components

Tribobond™ 49

Tribobond™ 49, the next generation of diamond-like carbon coatingsTribobond™ 49 ta-C is a hydrogen and droplet-free DLC coating with an increased temperature resistance of up…
Read more
Injection components

Coatings for fuel and AdBlue® injection systems

For vehicles to achieve the future EU7 emission limits, modern common rail and unit injector systems need to operate at certain pressures. In the diesel engines of passenger cars and heavy trucks, that pressure is above 3.000. In gasoline engines, it is at 500 bar. To make sure vehicles can continue to meet the required fuel consumption and emission levels, Tribobond™ diamond-like carbon (DLC) coatings are applied to various components that would otherwise suffer from wear.

Typical parts that benefit from the low friction and high hardness of DLC coatings are fuel or rather AdBlue® injection and high pressure pump components such as nozzle needles, control valves, needle seats and pump pistons.

Advantages for your tools & components:

Higher surface hardness

Self-lubricating

Low wear

Reduced friction, cold welding, erosion and galling

Temperature resistant up to 350 °C

Chemically inert

Premium coatings for automotive components

Ionbond’s coating portfolio for Automotive Components offers various low-friction and wear-resistant coating solutions for higher load conditions and increases the lifetime of the components.

Automotive
Microsection Tribobond 01

Tribobond™ 01

Traditional coating for a wide range of component applicationsTribobond™ 01 TiN is arguably the oldest and most popular of PVD coatings. Aesthetically pleasing gold color and…
Read more
Automotive
Valve tappet transp

Tribobond™ 15

Wear resistance coating for high temperature applicationsIonbond’s Tribobond™ 15 TiAlCrN coating possesses an impressive combi-nation of properties; high hardness, excellent …
Read more
Automotive
Crankshaft coatings

Tribobond™ 30

High temperature resistant coating with excellent toughnessTribobond™ 30 CrN has a good combination of properties; high hardness, excellent toughness, high wear and impact fa…
Read more
Automotive
Microsection Tribobond 31

Tribobond™ 31

Low stress wear resistant coating with smooth surfaceSub-stoichiometric Tribobond™ 31 Cr2N  features  lower  residual  stress  than  many  other  coatings from the Tribobond™…
Read more
Automotive
Microsection Tribobond 40

Tribobond™ 40

DLC-based coating for highly loaded industrial and automotive componentsIonbond’s Tribobond™ 40 DLC, also designated as a-C:H:W, is one of the widely used coatings for indust…
Read more
Automotive
Piston Pin coating

Tribobond™ 41

DLC coating with superior sliding properties for high volume automotive applicationsIonbond’s Tribobond™ 41 DLC a-C:H:W + a-C:H coating has been used for high  volume  automo…
Read more
Automotive
Engines & Fuel Injection

Tribobond™ 42

DLC coating for highly loaded industrial compo-nents and high volume automotive applicationsIonbond’s Tribobond™ 42 DLC, CrN + a-C:H, coating is engineered for very highly lo…
Read more
Automotive
Crankshaft coatings

Tribobond™ 46

DLC coating for highly loaded applications with impact fatigue and/or rolling contactsIonbond’s Tribobond™ 46 DLC, CrN + a-C:H:W has a top layer similar to Tribobond™ 40; how…
Read more
Automotive
Piston Pins coating service

Tribobond™ 48

DLC coating for highly loaded industrial components and high volume automotive applicationsTribobond™ 48 ta-C is a hydrogen-free DLC coating with an increased temperature res…
Read more
Automotive
Injection components

Tribobond™ 49

Tribobond™ 49, the next generation of diamond-like carbon coatingsTribobond™ 49 ta-C is a hydrogen and droplet-free DLC coating with an increased temperature resistance of up…
Read more

Get in touch

Discuss your challenges with André Hieke

André Hieke, Global Segment Manager Automotive, will be glad to support you.

We will get back to you as soon as possible

Andre Hieke

André Hieke

Global Segment Manager Automotive