Forming & Molding

Ionbond™ 42

PVD DLC Coating for premium performance in metalforming and plastic injection molding applications

Ionbond™ 42 is a DLC coating with superior fatigue resistance, excellent abrasive wear and galling resistance and a low coefficient of friction. This combination makes it the preferred coating over other DLC coatings for forming of nonferrous metals in demanding applications, such as trimming aluminum sheets. Ionbond™ 42 is particularly well suited for applications where limited lubrication is employed.

The low friction and wear characteristic combined with the superb fatigue properties promotes Ionbond™ 42 to be used over other DLC coatings in plastic injection molding. The increased hardness protects tools from
damage during routine handling. Ejector pins, slide cores, bottle closures and video disc molds are typical examples of where Ionbond™ 42 is used.

Ionbond™ 42 is deposited between 200°C and 250°C. The process allows coating of a wide variety of tool materials below their respective tempering temperature. This ensures that no softening or dimensional changes will occur.

Technical data

Material Cr + CrN + a-C:H

Technology UBM / PACVD

Thickness range [µm] 2 - 5 µm

Microhardness, HV 2000 - 2800

Friction vs. Steel (dry) <0.10

Service Temperature 300°C

Process Temperature 250°C

Color Black

Download factsheet

Ionbond™ 01

Hardness, and wear resistance, makes it an ideal coating for blanking, trimming, and piercing tools as well as plastic injection molds for glass or fiber filled resins.

Ionbond™ 10

Higher hardness, wear resistance and lower coefficient of friction than PVD TiN make it a more efficient coating for tools employed in blanking, trimming, piercing, and plastic injection molding applications involving glass or fiber filled resins.

Ionbond™ 22

Ionbond™ 22 is an AlTiCrN coating that possesses excellent toughness, wear resistance, and galling resistance.

Ionbond™ 25

AlCrN coating that possesses high hardness and excellent wear resistance.

Ionbond™ 30

Toughness, wear resistance, and galling resistance make it an excellent candidate for light to medium forming applications, including those involving carbon steels, austenitic stainless steels, galvanized, prepainted or coated steels and copper alloys.

Ionbond™ 347

A multi-layered CrN/CrON oxynitride coating which provides superior performance to traditional PVD TiN and CrN coatings in plastic molding applications.

Ionbond™ 35

Ionbond™ 35 provides superior performance to PVD TiAlN and CrN coatings in aluminum die casting applications.

Ionbond™ 357

Oxynitride CrWN/(CrW)xOy coating for high-temperature forming applicationsIonbond™ 357 marks the next evolutionary step of our well-established Ionbond™ 35 (CrWN) coating wit…

Ionbond™ 40

Ionbond™ 40 is a DLC coating with excellent toughness, a low coefficient of friction, and good galling resistance. These characteristics make it a coating well suited for for…

Ionbond™ 41

Versatile PVD DLC coating for use in metal forming and plastic injection molding applicationsIonbond™ 41 is a DLC coating with excellent abrasive wear and good galling resist…

Ionbond™ 62

Premium PVD coating for use in metal forming applicationsIonbond™ 62 combines the hardness, toughness and wear resistance of PVD TiCN with the ultra low coefficient of fricti…

Ionbond™ 90

Next generation PVD coating for use in demanding metalforming applicationsIonbond™ 90 Concept is a next generation PVD coating designed to provide superior performance in a w…

Ionbond™ 95

Next generation PVD coating for premium performance in forming metals and non-ferrous metals, particularly suitable for hot forging, aluminum extrusion and high-pressure die …

Ionbond™ 962

Next generation self-lubricating PVD coating for use in demanding metal forming applicationsIonbond™ 962 is a multi-layered coating consisting of Ionbond™ 90 and a MoST (MoS2…

Ionbond™ CVD 02

Wear resistant and low friction CVD coatingThe combination of high hardness, toughness, wear resistance and the low coefficient of friction of Ionbond™ CVD 02 make it an idea…

Ionbond™ CVD 10

Traditional CVD Coating for use in metal forming applicationsIonbond™ CVD 10 is a CVD TiCN coating with a high hardness, good toughness and wear resistance, and a lower coeff…

Ionbond™ CVD 13

Traditional CVD Coating for use in metalforming applicationsHigh hardness, toughness, and wear resistance make Ionbond™ CVD 13 a versatile product for open tolerance tooling …

Ionbond™ CVD 29

Aluminum oxide coating for high temperature forming applicationsIonbond™ CVD 29 Al2O3 is a multi-layered CVD coating engineered to be able to cope with the aggressive conditi…

Ionbond™ CVD 62

Premium CVD coating for use in metalforming applicationsIonbond™ CVD 62 couples the high hardness, toughness and wear resistance of CVD deposited TiC with the ultra low coeff…

Tetrabond™

Smooth Non-hydrogenated DLC CoatingTetrabond™ is a non-hydrogenated, tetrahedral amorphous carbon (ta-C) coating that belongs to the class of diamond-like carbon (DLC) coatin…

Laser Welding

High productivity, high qualityLaser welding is a well established process and is integrated into a variety of applications worldwide. Through the use of this technique, the …

Laser Beam Hardening

Increased wear resistance, longer lifeLaser beam hardening is employed to locally improve the surface properties of components and tools. Use of this treatment can increase w…

Plasma Nitriding / Duplex Coatings

Plasma Nitriding for Duplex CoatingsTools in metal forming and other challenging forming applications are highly susceptible to abrasive and adhesive wear and fatigue. That i…

All technologies