Maritime

Thin-film coatings for durability, efficiency, and reliable operation at sea.

Ionbond Mobility Portrait
Maritime cargo ship

Coating solutions for maritime applications

Maritime systems require surface solutions that support long operating cycles, predictable maintenance, and reliable performance at sea. Coatings play a critical role in protecting key components in propulsion and auxiliary equipment throughout the vessel lifecycle.

Ionbond provides thin-film coating services for maritime applications, supporting OEMs and operators with engineered surface solutions that integrate into large-component manufacturing and long-term service strategies.

Marine environments challenge component durability

Marine propulsion systems are designed for endurance rather than interruption. Vessels operate continuously at sea, where engines, gearboxes, and auxiliary systems must perform reliably without frequent access to service or replacement.

Large marine diesel engines work under steady load for extended periods, often with limited lubrication flexibility. At the same time, saltwater, humidity, and temperature variation attack exposed surfaces and accelerate degradation inside moving assemblies.

The use of alternative ‘green’ fuels such as methanol and ammonia poses a major challenge for the injection components in state-of-the-art injection systems. In addition to altered tribological properties such as friction and wear, there is also an increased risk of corrosion on the component surfaces.

In this environment, friction losses reduce efficiency and surface damage compounds over time. When wear or corrosion progresses unchecked, fuel consumption rises and component reliability declines, affecting vessel availability and operating cost.

For maritime applications, surface performance is not a short-term concern. It directly determines efficiency, maintenance planning, and long-term operational stability at sea.

Maritime cruise ship

Ionbond’s coating services for maritime applications

Ionbond supports maritime systems with coating services designed for continuous operation and corrosive environments. We translate marine component requirements into engineered coating routes that perform reliably at sea.

Tribobond™ coatings protect heavily loaded components in engines, transmissions, and auxiliary systems. Diamond-like carbon (DLC) coatings reduce friction where lubrication is limited, while hard PVD coatings improve wear resistance and corrosion protection. These solutions are applied through controlled PVD, PACVD coating, and selected CVD coating process routes, supported by repeatable vacuum coating services.

Why choose Ionbond coatings?

Reduced wear under continuous operation

Wear resistant coatings protect engine, drivetrain and fuel injection components during long operating cycles.

Lower friction in poorly lubricated systems

Friction reduction coatings help maintain efficiency where lubrication margins are limited.

Improved corrosion resistance

Corrosion-resistant coatings protect components used with alternative green fuels such as methanol and ammonia. They also shield surfaces exposed to humidity, salt water, and other aggressive media.

Stable performance at sea

Engineered surfaces reduce scuffing, galling, and surface fatigue in critical marine systems.

Extended service intervals

Durable coatings support predictable maintenance planning and vessel availability.

Consistent quality for large components

Controlled vacuum coating services ensure repeatable coating performance for marine applications.

Our coating solutions for maritime applications

The Tribobond™ portfolio is used across marine powertrains and ship systems where surfaces must remain stable during long, uninterrupted operation.

Automotive
Microsection Tribobond 31

Tribobond™ 31

Low stress wear resistant coating with smooth surfaceSub-stoichiometric Tribobond™ 31 Cr2N  features  lower  residual  stress  than  many  other  coatings from the Tribobond™…
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Automotive
Microsection Tribobond 40

Tribobond™ 40

DLC-based coating for highly loaded industrial and automotive componentsIonbond’s Tribobond™ 40 DLC, also designated as a-C:H:W, is one of the widely used coatings for indust…
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Automotive
Piston Pin coating

Tribobond™ 41

DLC coating with superior sliding properties for high volume automotive applicationsIonbond’s Tribobond™ 41 DLC a-C:H:W + a-C:H coating has been used for high  volume  automo…
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Automotive
Engines & Fuel Injection

Tribobond™ 42

DLC coating for highly loaded industrial compo-nents and high volume automotive applicationsIonbond’s Tribobond™ 42 DLC, CrN + a-C:H, coating is engineered for very highly lo…
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Automotive
Piston Pins coating service

Tribobond™ 48

DLC coating for highly loaded industrial components and high volume automotive applicationsTribobond™ 48 ta-C is a hydrogen-free DLC coating with an increased temperature res…
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Automotive
Pin Cut

Tribobond™ 56

The solution to operate under dry hydrogen atmosphereAs the world shifts towards sustainable mobility, green hydrogen stands out as a key player. Unlike traditional fuels, gr…
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Questions?

Discuss your challenges with André Hieke

André Hieke, Global Segment Manager Mobility, will be glad to support you.

We will get back to you as soon as possible

Andre Hieke

André Hieke

Global Segment Manager Mobility