Forming & Molding Tools Coating portfolio

Forming & Molding

Coating	Material	Technology	Thickness range [µm]	Microhardness, HV	Friction vs. Steel (dry)	Service Temperature	Process Temperature	Color	Roughness Ra (Rz) as deposited	Adhesion (depending on material)
Ionbond™ 01	TiN	PVD Arc	2 - 4 µm	2800	0.55	500°C	425°C	Gold	-	-
Ionbond™ 10	TiCN	PVD Arc	2 - 4 µm	2800	0.2	300°C	450°C	Blue-grey or pink	-	-
Ionbond™ 22	AITiCrN	PVD Arc	2 - 8 µm	3200	0.55	850°C	450 - 550°C	Grey-purple	-	-
Ionbond™ 25	AICrN	PVD Arc	2 - 4 µm	3000	0.55	1050°C	450 - 550°C	Grey	-	-
Ionbond™ 30	CrN	PVD Arc	2 - 6 µm	2300	0.55	700°C	150 - 400°C	Silver	-	-
Ionbond™ 347	CrN/CrON	PVD Arc	3 - 5 µm	> 3000	0.8	≥ 800 °C	< 300°C	Dark grey - blue	< 0.03 µm (< 0.8 µm)	very good – HF1 to HF2 (depending on tooling material)
Ionbond™ 35	CrWN	PVD Arc	5 - 8 µm	3000 - 3200	0.30	800°C	350°C	Silver	-	-
Ionbond™ 357	CrWN/(CrW)xOy	PVD Arc	4 µm – 6 µm	> 2,700	against Al2O3: at room temperature = 0.5 \| at T 800 °C = < 0.35	≥ 800 °C	450 °C	Blue-grey	< 0.1 µm (< 1.9 µm)	HF2 to HF3
Ionbond™ 40	a-C:H:W	PVD Arc	4 - 6 µm	1600	0.20	350°C	160 - 250°C	Black	-	-
Ionbond™ 41	a-C:H:W + a-C:H	PVD UBM / Arc	3 - 5 µm	2000 - 2800	0.10	300°C	160 - 250°C	Black	-	-
Ionbond™ 42	Cr + CrN + a-C:H	UBM / PACVD	2 - 5 µm	2000 - 2800	<0.10	300°C	250°C	Black	-	-
Ionbond™ 62	TiCN + MoS2	PVD Arc / UBM	2 - 4 µm	3000 / 2000	0.06	500°C	425 / 150°C	Grey	-	-
Ionbond™ 90	Proprietary	PVD Arc	6 - 8 µm	3800	0.12	300°C	400°C	Silver-grey	-	-
Ionbond™ 95	Proprietary	PVD Arc	6 - 8 µm	3200	0.50	1050°C	450°C	Grey	-	-
Ionbond™ 962	Ionbond™ 90 (proprietary) + MoST (MoS2 + Ti)	PVD Arc / UBM	6 - 8 µm	3800 + 580	N2 atmosphere = 0.03 \| Dry in Ambient atmosphere = 0.12	450°C	400°C + 150°C	grey	< 0.03 µm (< 0.8 µm)	very good – HF1 to HF2
Ionbond™ CVD 02	TiC	CVD	6 - 10 µm	3200	0.20	300°C	1000°C	Grau	-	-
Ionbond™ CVD 10	TiN - TiCN - TiN	CVD	4 - 6 µm	2800	0.30	800°C	800 - 1000°C	Gold	-	-
Ionbond™ CVD 13	TiCN - TiC - TiN	CVD	6 - 10 µm	2600 - 2800	0.30	800°C	1000°C	Gold	-	-
Ionbond™ CVD 29	α Al2O3, κ Al2O3	CVD	8 - 15 μm	3000	0.30	1200 °C	1000 °C	black-maroon	-	-
Ionbond™ CVD 62	TiC - MoS2	CVD (TiC) / UBM (MoS2)	8 - 10 μm	3200 / 2000	0.06	500 °C	1000 °C / 150 °C	grey	-	-
Tetrabond™	ta-C	proprietary PVD Arc	0.5 - 2 μm	>3000	<0.15	500 °C	<300 °C	Rainbow - dark grey - black	<0.04µm (<0.7µm)	very good - HF1 to HF2
Laser Welding	-	-	-	-	-	-	-	-	-	-
Laser Beam Hardening	-	-	-	-	-	-	-	-	-	-
Plasma Nitriding / Duplex Coatings	-	-	-	-	-	-	-	-	-	-

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Dr. Ing. Tobias Brögelmann

Global Segment Manager Forming and Molding