2023 05 30 PN equipment IB MH 1 b

The demands on forming and molding tools (FMT) are ever increasing. They need to be able to withstand higher loads, stresses, and temperatures than ever before – and they need advanced coatings to be able to do so. As a leader in surface engineering, Ionbond recognized this trend and invested in state-of-the-art plasma nitriding equipment at Ionbond Madison Heights. Now, we can offer innovative duplex coatings produced in-house. This strategic move ensures that we can deliver premium-quality coatings with unmatched performance, meeting the high service standards of our customers.

Ionbond Duplex Coatings Plasma Nitriding parts

Moving beyond conventional PVD coatings

In today's industrial landscape, maximizing productivity and ensuring excellent part quality are critical factors driving Ionbond's FMT customers. Challenging workpiece materials like advanced high-strength steels (AHSS) are becoming increasingly prevalent, and conventional heat-treated and PVD coated tools are no longer sufficient. To overcome the elevated stresses caused by thermo-mechanical cycling, duplex coatings have emerged as a very promising solution. Ionbond's duplex coatings combine plasma nitriding and PVD coating, for enhanced resistance to impact fatigue, crack formation, and wear. With these coatings, applications such as stamping DP980 and DP1180 dual-phase steel, hot forging steel, and aluminum high-pressure die casting can now be handled reliably.

Ionbond Forming Molding Portrait

Ionbond Madison Heights, our FMT Competence Center

At Ionbond Madison Heights, we offer comprehensive solutions to the FMT sector. Our customer-focused engineering team with over 50 years of experience stands ready to provide tailored coating solutions. With these innovative duplex coatings, Ionbond covers the complete manufacturing chain for FMT, including de-coating, cleaning, plasma nitriding, pre- and post-coat treatment, and PVD and PACVD coating.

Ionbond Madison Heights also provides a comprehensive range of services. With pick-up and delivery services, we eliminate worries about tool damage during transportation. We also provide sampling services and full-service tool refurbishment.

Are you interested in a duplex coating for your applications? Let us help you achieve excellent product quality and improved productivity.

有疑问吗?

与 Tobias Brögelmann 讨论您面临的挑战。

Dr. Ing. Tobias Brögelmann 博士,成型与模塑全球分部经理,将非常乐意为您提供支持。

我们将尽快给您回复。

Broegelmann Tobias 2021

Dr. Ing. Tobias Brögelmann

成型与模塑全球分部经理

您可能会感兴趣...

涂料
Ionbond Whitepaper AC Hydrogen Applications 2024 No Text

New! Whitepaper on coating development for a hydrogen application

We are proud to present our whitepaper on developing coating solutions for components used in hydrogen, for instance in a hydrogen internal combustion engine. This is a lesser-known application of hydrogen technology for mobility – compared to the more well-known hydrogen fuel cells – yet with strong potential for specific applications such as long haul trucks and heavy duty construction vehicles. The whitepaper is available for download now! Let’s start with a little preview of what it covers.

阅读更多
涂料
World Globe

Ionbond’s technological developments in cutting tool coatings in the USA

We’ve got several interesting pieces of news for cutting tool manufacturers in North and Latin America! With new technology in the Ionbond coating center in Duncan (South Carolina), it will be the second USA coating center after Madison Heights (Michigan) to offer the recently developed universal AuroraX Plus coating. In addition, both coating centers offer many of the other Ionbond Premium Plus PVD coatings, such as Tetrabond Plus, Hardcut Plus, Crosscut Plus and Maximizer Plus. Finally our coating center in Cleveland (Ohio) is expanding capacity with the installation of state-of-the-art CVD technology by the end of 2024.

阅读更多
涂料
Duplex Coatings Web Banner

Join the Ionbond Summer School about Duplex Coatings

We are excited to launch the first Ionbond Summer School program on Duplex Coatings. Discover and learn more about how to boost the performance of your forming application with duplex coatings and plasma nitriding in 5 insightfull lessons.

阅读更多
涂料
Environmental awareness

PVD coating solutions for hard chrome and PFAS replacement

Looking for non-toxic alternatives for hard chrome plating and PTFE coatings?

So have we! At Ionbond, we have developed PVD recipes that can provide a viable alternative to these common coatings, even in highly regulated industries like the aerospace sector. Sounds interesting? Read our article and let’s meet up at the Farnborough International Airshow to discuss your application.

阅读更多
涂料
Turbine blades gradient

Ionbond's Advanced Coating Solutions for the Aerospace Industry

As a leader in surface enhancement technology, Ionbond continues to set benchmarks in the aerospace sector with its innovative coating solutions. Our participation in prominent events such as the Farnborough International Airshow underscores our commitment to advancing aerospace technology.

阅读更多
涂料
Ionbond new whitepaper deco low temp

NEW Whitepaper: Decorative PVD Coatings for low temperature on plastics

In the realm of product manufacturing, the quest for both aesthetic appeal and durability often leads to a common dilemma: how to make plastic components look more luxurious and stand up to the rigours of daily use. This is where the innovative use of Physical Vapor Deposition (PVD) coatings offers a solution that enhances both the visual and functional quality of plastic parts across various industries.

阅读更多
服务中心
Plant exterior front 2

Ionbond Sweden opens new, high-capacity coating center

Ionbond Sweden is opening a state-of-the-art coating centre. The new facility will triple the company's floor space and boost production capacity, enabling to better serve various sectors, including cutting, forming, automotive, decorative, and industrial components. The new plant is carbon-neutral and is 100% renewable energy-powered. It is the result of the company’s commitment to growth and sustainability. Ionbond Sweden is now ready to take on larger orders, further solidifying its reputation as a dependable global partner for high-quality coating solutions.

阅读更多
涂料
Tetrabond 48 trimming dies

Performance boost in aluminum forming: enabling cost-effective trimming of aluminum with Tetrabond™ (ta-C)

For companies in sheet metal forming, the generation of burrs and slivers is an ongoing challenge, especially when it comes to forming aluminum alloys. Burrs and slivers can reduce the final product quality and are costly to remove, which drives the search for solutions that prevent them from forming. Ionbond’s solution for this challenge is our Tetrabond tetrahedral amorphous carbon (ta-C) coating – a thin, extremely hard coating with a smooth surface and low sticking.

阅读更多
涂料
Dulliken charge

Ionbond: high-tech coatings for luxury accessories available throughout Europe

Ionbond has been a leader in high-performance coatings for decades, for both technical applications and the luxury segment. In luxury products, we have especially earned a name for ourselves in beautiful, durable and high-quality coatings for watches, serving top brands. Today, this know-how has been extended to high-end accessories.

阅读更多